Summary
Overview
Work History
Education
Skills
Languages
Core competency
Key Achievements
Timeline
Generic

EZHILARASU SUBRAMANI

COIMBATORE,India

Summary

Fifteen years of experience in the field of Production line and New Product Development, both Heavy engineering and Auto Ancillary Part Production. Good exposure on various processes like CNC Turning, Gear milling , and Conventional machining. Active participation as a cross-functional team member in optimizing the process design for new products and also for eliminating customer complaints, reducing internal rejections and improving productivity.


Multi-skilled individual offers adaptable engineering, electrical and mechanical understanding to production role. Focused and meticulous to produce components to strict tolerances. Organised with good initiative for punctual task planning and completion.

Overview

17
17
years of professional experience
3
3
years of post-secondary education

Work History

Production Engineer

Polyax Component Kft
Székesfehérvár, Hungary
02.2023 - 04.2025
  • Planning the resource and organizing work schedules, assigning tasks to workers, and monitoring progress to ensure timely completion of production targets.
  • Handling the process of KAIZEN, 5S, POKAYOKE, KANBAN.
  • Oversee and coordinate the activities of workers on the shop floor production maintaining quality standards, and promoting a safe working environment.
  • Continuously Improve the Capacities of the production line through Bottleneck.
  • Preparing the Production Report, and Daily job report of your team members should be done under your concern.
  • Perform EHS & Ergonomics analysis using standard assessment checklists, Define action plan for improvements.
  • Increased production efficiency by implementing lean manufacturing principles.
  • Optimised resource utilisation for waste reduction.
  • Implemented prototype processes to test improvements to production output.
  • Initiated cost control measures to keep within budgetary limits.

Deputy Engineer

ZF Wind Power Coimbatore Ltd
Coimbatore, India
04.2011 - 02.2023
  • Responsible for monitoring day to day Production & Handling the Team.
  • Preparation of OEE report, Monitoring Machine utilization and to improve work efficiencies.
  • Experienced in Lean Manufacturing system and SPC processes.
  • Focused on Zero scrap and zero machine accidents through preventive actions.
  • Monitoring and continual improvements to reach the department KPI/KRA.
  • Technical problem solving and trouble shooting by using 8D team approach and FMEA.
  • Monitoring the tool life and consumption of tools/inserts are within the budget.
  • Analyze the daily loss hours and down times with action plans.
  • Motivating the peoples for quality and productivity improvement activities.
  • Reduction of NVA through standard work practices and VSM projects.
  • Implemented safety measures to reduce workplace accidents.
  • Planning and developing the Multi skill of Operators within the cell.
  • Identify the training needs and impart on the job training to departmental personnel.
  • Collaborated with cross-functional teams, integrating engineering expertise with other areas of knowledge to achieve common goals.
  • Ensured timely project delivery through effective schedule management.
  • Conducted quality assurance tests by adhering to industry standards.

New Project Development

ZF Wind Power Antwerp
Lommel, Belgium
01.2016 - 01.2017
  • Implemented change management processes to keep project up-to-date and minimise resistance to new concepts.
  • Shared group research at conventions, seminars and conferences as official presenter.

Production Trainee

Bonfiglioli Transmissions Private Limited
Chennai, India
03.2008 - 02.2011
  • Operating CNC VTL Machine.
  • Setting and Production of Job in VTL Machine.
  • Drawing study and tool study for production.
  • Assembly of Power Transmissions.
  • Conduct routine inspections of raw materials work in progress and finished products to ensure they meet established quality standards.

Education

Diploma - Automobile Engineering

K.S.R. Polytechnic College
Tiruchengode,tamilnadu,india.
01.2005 - 02.2008

Skills

  • Knowledge of industrial standards
  • Plant safety regulations
  • Quality Control
  • Budget management
  • Production planning
  • Troubleshooting and problem solving
  • First Aid and CPR certified
  • Continuous improvement initiatives
  • MS Word, Excel and Outlook

Languages

Tamil
English

Core competency

  • Good exposure in identifying and implementing of Cost reduction techniques.
  • Aware and exposure to New Product Development methodology.
  • Knowledge and exposure in Problem solving tools like 7 QC tools, SPC tools.
  • Knowledge in lead time management and Quick change over projects in machines.
  • Hands on experience in working with China & Belgium colleagues on their ZF Plant.
  • Tooling optimization in CNC Machining for improving the Productivity & quality.
  • Problem solving techniques to solve day to day issues in production line.

Key Achievements

  • Proving of Small parts machining in-house which results cost savings per annum.
  • Implementation of milling cutters combination with hobs to reduce cycle time.
  • Improved the coating of hob cutter to increase the 30% tool life and saved tool cost.
  • Clean without cleaning projects in working cell to reduce human fatigue and improve 5S.
  • Space optimization projects to improve the machining area.
  • Implementation in lean manufacturing system.



Timeline

Production Engineer

Polyax Component Kft
02.2023 - 04.2025

New Project Development

ZF Wind Power Antwerp
01.2016 - 01.2017

Deputy Engineer

ZF Wind Power Coimbatore Ltd
04.2011 - 02.2023

Production Trainee

Bonfiglioli Transmissions Private Limited
03.2008 - 02.2011

Diploma - Automobile Engineering

K.S.R. Polytechnic College
01.2005 - 02.2008
EZHILARASU SUBRAMANI